What Is AS568 O Ring Size Chart?

22 Aug.,2025

 

When it comes to selecting the right O-ring for your application, understanding the specifications and sizing can be a daunting task for many professionals. AS568 O-rings are a standardized sizing system widely used in aerospace, automotive, and various industries. This article will help you navigate the complexities of AS568 O-ring sizing and offer practical advice for ensuring you select the optimal O-ring for your needs.

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The Importance of Proper O-ring Sizing

Choosing the correct size of an O-ring is crucial for the success of any sealing application. An improper size can lead to leakage, premature wear, or even catastrophic failure of equipment. Customers often encounter issues when their selected O-ring does not fit properly within its groove, or fails to create the necessary seal under pressure or temperature variations. Understanding the AS568 O-ring size chart helps prevent these problems and ensures your application runs smoothly.

Decoding the AS568 O-ring Size Chart

The AS568 standard breaks down the sizing of O-rings into a series of codes that denote the inner diameter and the cross-sectional diameter. Each size is designated by a three-digit number, which corresponds to specific dimensions. For example, a size code of 001 signifies an inner diameter of 0.029 inches and a cross-section of 0.014 inches. The comprehensive chart includes a vast range of sizes, making it easy to find the O-ring that fits your specifications.

Key Measurements Explained

To effectively interpret the AS568 size chart, it is critical to understand the two main measurements: the inner diameter (ID) and the cross-section (CS). The inner diameter is essential because it must fit perfectly around the shaft or within a housing, while the cross-section determines the thickness of the O-ring. If the ID is too small, it will be impossible to install. If it is too large, the O-ring will not provide an adequate seal. Similarly, a CS that is too thin may not withstand pressure, while one that is too thick can lead to increased friction and wear.

Identifying Your O-ring Needs

Before selecting an O-ring from the AS568 size chart, it is crucial to assess your application's specific requirements. Temperature extremes, chemical exposure, and pressure conditions should all be considered. For instance, certain materials—such as Viton or Buna-N—offer better resistance to specific chemicals or temperatures. By understanding the unique conditions your O-ring needs to withstand, you can make a more informed decision when referencing the size chart.

Common Issues and Solutions

End customers often face common challenges when dealing with O-rings. Below are some typical issues and their solutions:

  • Leakage: If you notice leaks, it may be time to re-evaluate the O-ring size. Referencing the AS568 chart can help you find a more suitable option.
  • Premature Wear: If the O-ring wears out faster than expected, check if the cross-section is too thin or if the material is unsuitable for the application conditions.
  • Difficult Installation: An O-ring that is too tight can be difficult to install. Make sure you have selected an ID that allows for reasonable expansion and contraction within its groove.

Conclusion

The AS568 O-ring size chart is an invaluable resource for professionals in need of precise and reliable sealing solutions. By understanding the critical aspects of measurement and application requirements, customers can effectively troubleshoot common problems. Whether you are sourcing components for aerospace applications or everyday machinery, selecting the right O-ring will enhance performance and longevity, keeping your systems running smoothly. Invest the time in referencing the AS568 size chart to ensure that you make the best choice for your needs.

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